Operation CHARM: Car repair manuals for everyone.

Case: Service and Repair

NOTE:
- If the transmission housing or clutch housing are replaced, the bearing preload must be adjusted.
- Place the clutch housing on two pieces of wood thick enough to keep the mainshaft from the hitting the workbench.

REMOVAL
1. Remove the back-up light switch.
2. Remove the transmission hanger B.





3. Remove the set screws, the springs, and the steel balls.





4. Remove the reverse idler gear shaft bolt.





5. Loosen the transmission housing attaching bolts in a crisscross pattern in several steps, then remove them.
6. Remove the 32 mm sealing bolt.





7. Expand the snap ring on the countershaft ball bearing and remove it from the groove using a pair of snap ring pliers.
8. Separate the transmission housing from the clutch housing, and wipe it clean of the sealant.





9. Remove the 72 mm thrust shim and the oil guide plate from the transmission housing.





10. Remove the 16 mm sealing bolt and the oil gutter plate.