Compressor Hose Assembly

COMPRESSOR HOSE ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Remove the air cleaner assembly.




3. Remove the A/C compressor hose nut (1).
4. Disconnect the A/C compressor hose from the condenser.




5. Remove the A/C compressor hose nut (2).
6. Remove the A/C compressor hose from the accumulator.
7. Remove the lower air deflector.




8. Remove the A/C compressor hose assembly bolt from the A/C compressor.
9. Remove the A/C compressor hose from the A/C compressor.

IMPORTANT: Remove and discard all the used O-ring and sealing washers.

INSTALLATION PROCEDURE
1. Install the new sealing washers onto the A/C compressor hose assembly.




2. Install the A/C compressor hose to the A/C compressor.
3. Install the A/C compressor hose bolt.

Tighten the bolt to 33 N.m (24 lb ft).

NOTE: Refer to Fastener Notice in Service Precautions.




4. Install the lower air deflector.
5. Install the new O-ring seal to the A/C compressor hose assembly.
6. Install the A/C compressor hose to the accumulator.




7. Install the A/C compressor hose nut (2) to the accumulator.

Tighten the nut to 16 N.m (12 lb ft).




8. Install the A/C compressor hose to the condenser.
9. Install the A/C compressor hose nut (1) to the condenser.

Tighten the nut to 16 N.m (12 lb ft).

10. Install the air cleaner assembly.
11. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
12. Leak test the fittings of the component using J 39400-A.