Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS

Right:




Left:





Cylinder Head Bolt 25 Nm (18 lb ft)

Cylinder Head Bolt M11
First Pass - In Sequence 30 Nm (22 lb ft)
Second Pass - In Sequence 60 degrees
Third Pass - In Sequence 60 degrees
Final Pass - In Sequence 60 degrees, total 180 degrees

Cylinder Head Bolt M6 12 Nm (106 lb in)

CYLINDER HEAD BOLT RE-USABILITY

Notice: DO NOT reuse the old M11 cylinder head bolts.

SURFACE VARIATION

Cylinder Head Deck Surface Flatness 0.100 mm (0.0039 in)
Surface Flatness - Block Deck 0.050 mm (0.0020 in)

Surface Flatness - Exhaust Manifold Deck 0.220 mm (0.0087 in)
Surface Flatness - Intake Manifold Deck 0.220 mm (0.0087 in)

Intake Manifold

Surface Flatness 0.500 mm (0.0200 in)

INTAKE MANIFOLD




Intake Manifold Mounting Bolt 10 Nm (89 lb in)

CAMSHAFT BEARING CAP

Intake Camshaft - Right Side:




Exhaust Camshaft - Right Side:




Intake Camshaft - Left Side:




Exhaust Camshaft - Left Side:





Camshaft Bearing Cap Bolt 12 Nm (106 lb in)

EXHAUST MANIFOLD

Left:




Right:





Exhaust Manifold Bolt 25 Nm (18 lb ft)
Exhaust Manifold Nut 25 Nm (18 lb ft)