Brake Pedal Assy: Service and Repair

REMOVAL PROCEDURE





1. Remove the IP assembly.
2. Disconnect the electrical connectors (3) from the switches (2).





3. Remove the pushrod retainer (2) and washer (1) from the pushrod pin.





4. Remove the brake pedal nuts from the cowl (1).
5. Remove the brake pedal fasteners from the booster studs (2 and 3).
6. Remove the pedal assembly.

INSTALLATION PROCEDURE





1. Install the brake pedal assembly onto the booster studs, then install the booster stud nuts (2 and 3).
^ Tighten the brake pedal to booster stud nuts to 32 Nm (24 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.

2. Install the brake pedal nuts onto the cowl studs (1).
^ Tighten the cowl stud fasteners to 16 Nm (12 ft. lbs.).

3. Apply lubricant, GM P/N 9985164 or equivalent, to pushrod pin.





4. Install pushrod onto pushrod pin. Secure with spacer (1) and retainer (2).





5. Connect the electrical connectors (3) to the switches (2).
6. Install the IP assembly.