Accumulator HVAC: Service and Repair

ACCUMULATOR REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Unclip the positive battery cable from the top of the accumulator cover.
3. Release the snap clamp (2) retaining the evaporator hose to the accumulator cover (1).




4. Remove the accumulator cover (1) from the accumulator (2).
5. Remove the evaporator hose nut from the accumulator.
6. Remove the evaporator hose from the accumulator.
7. Remove the suction hose nut from the accumulator.
8. Remove the suction hose from the accumulator.
9. Remove and discard the sealing washers from the evaporator hose and the suction hose.




10. Release the accumulator retainer.
11. Remove the accumulator.
12. Drain the oil from the accumulator.

INSTALLATION PROCEDURE




1. Install the accumulator.

IMPORTANT: If replacing the accumulator, add oil to accumulator. Refer to Refrigerant System Capacities.

2. Engage the accumulator retainer.
3. Install new sealing washers to the evaporator hose and the suction hose.
4. Install the evaporator hose to the accumulator.
5. Install the evaporator hose nut to the accumulator.

Tighten the nut to 20 N.m (15 lb ft).

NOTE: Refer to Fastener Notice in Service Precautions.

6. Install the suction hose to the accumulator.
7. Install the suction hose nut to the accumulator.

Tighten the nut to 20 N.m (15 lb ft).




8. Install the accumulator cover (1) to the accumulator (2).

IMPORTANT: Ensure that all the snap fasteners on the accumulator cover are engaged.

9. Position the evaporator hose (1) to the accumulator cover and engage the snap clamp (2).




10. Recharge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
11. Clip the positive battery cable into the clip on the top of the accumulator cover.
12. Leak test the fittings using the J 39400-A.