Radiator Replacement
REMOVAL PROCEDURE1. Recover the refrigerant.
2. Drain the engine coolant.
3. Remove the radiator inlet hose.
4. Remove the radiator outlet hose.
5. Remove the upper air conditioning evaporator tube bolt.
6. Remove the evaporator tube from the condenser.
7. Remove the upper oil cooler line from the radiator
8. Raise and suitably support the vehicle.
9. Remove the lower oil cooler line from the radiator
10. Remove the air conditioning condenser tube nut.
11. Remove the condenser tube from the condenser.
12. Lower the vehicle.
13. Remove the coolant recovery reservoir hose from the radiator.
14. Remove the electric engine coolant fans.
15. Remove the coolant level indicator module, if equipped.
16. Remove the radiator from the vehicle.
17. Remove the condenser from the radiator.
INSTALLATION PROCEDURE
1. Install the condenser to the radiator.
2. Install the radiator to the vehicle.
3. Install the coolant level indicator module, if equipped.
4. Install the electric engine coolant fans.
5. Install the coolant recovery reservoir hose to the radiator.
6. Raise and suitably support the vehicle.
7. Install the condenser tube to the condenser.
NOTICE: Refer to Fastener Notice in Cautions and Notices.
8. Install the air conditioning condenser tube nut.
^ Tighten the condenser tube nut to 16 Nm (12 ft. lbs.).
9. Install the lower oil cooler line to the radiator.
^ Tighten the lower oil cooler line to 27 Nm (20 ft. lbs.).
10. Lower the vehicle.
11. Install the upper oil cooler line to the radiator.
^ Tighten the upper oil cooler line to 27 Nm (20 ft. lbs.).
12. Install the evaporator tube to the condenser.
13. Install the upper air conditioning evaporator tube bolt.
^ Tighten the condenser tube bolt to 16 Nm (12 ft. lbs.).
14. Install the radiator outlet hose.
15. Install the radiator inlet hose..
16. Drain the engine coolant.
17. Recharge the air conditioning system.