3T40 Automatic Transaxle

REMOVAL PROCEDURE





1. Disconnect the negative battery cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Remove the transmission bracket.
3. Remove the valve body cover. Refer to Valve Body Cover Replacement.
4. Disconnect the TCC wire from the case connector.





5. Remove the control valve body bolts.





6. Remove the control valve body from the oil pump.

IMPORTANT: Do not lose the check balls.





7. Remove the oil pump assembly bolts.
8. Remove the oil pump assembly from the case cover.





9. Remove the oil pump drive shaft.





10. Remove the control valve body spacer plate.
11. Remove the spacer plate gaskets.





12. Remove the case cover bolts.
13. Remove the case cover.
14. Install two 12 x 1.95 x 14 bolts in the dowel pin holes and tighten equally in order to pull the case cover loose
15. Inspect the drive link assembly. Refer to Drive Link Assembly Replacement.

INSTALLATION PROCEDURE





1. Install the case cover.
2. Install the case cover bolts.
^ Tighten the bolts to 24 Nm (18 ft. lbs.).
Install the check balls into the case cover.

NOTICE: Refer to Fastener Notice in Service Precautions.





3. Install the spacer plate gaskets.
4. Install the control valve body spacer plate.





5. Install the oil pump drive shaft.
6. Install the check ball into the control valve assembly.





7. Install the oil pump assembly to the case cover.
8. Install the oil pump assembly bolts.





9. Install the control valve body to the oil pump.





10. Install the control valve body bolts.





11. Connect the TCC wire to the case electrical connector.
12. Install the valve body cover. Refer to Valve Body Cover Replacement.
13. Install the transmission mount bracket.
14. Connect the negative battery cable.