Brake Pedal Assy: Service and Repair
Brake Pedal ReplacementRemoval Procedure
Caution: Refer to Battery Disconnect Caution in Service Precautions.
1. Disconnect the negative battery cable.
2. Remove the left side instrument panel insulator.
3. Remove the following components from the brake pedal pin (10):
- The brake pedal pushrod pin retainer (7)
- The brake pedal pushrod (8)
- The brake pedal pushrod washer (11)
4. Remove the brake pedal pivot nut (12).
5. Slide out the brake pedal pivot bolt/screw (2) partway in order to give enough clearance in order to remove the brake pedal (7).
6. Remove the brake pedal (7).
7. Remove the brake pedal pivot bushings (10). From the brake pedal (7), if necessary.
8. Remove the brake pedal pivot spacer (8). From the brake pedal (7), if necessary.
9. Clean all the components with a suitable solvent.
10. Inspect all the components for wear. Repair or replace the components as needed.
Installation Procedure
1. Install the brake pedal pivot spacer (8) to the brake pedal (7), if removed.
2. Install the brake pedal pivot bushings (10) to the brake pedal (7), if removed.
3. Install the brake pedal (7).
4. Lubricate the brake pedal pivot bolt/screw (2) with chassis lubricant.
Notice: Refer to Fastener Notice in Service Precautions.
5. Install the brake pedal pivot bolt/screw (2) and the brake pedal pivot nut (12).
- Tighten the brake pedal pivot nut (12) to 54 Nm (40 ft. lbs.).
6. Lubricate the brake pedal pin (10) with chassis lubricant.
7. Install the following components to the brake pedal pin (10):
- The brake pedal pushrod pin retainer (7)
- The brake pedal pushrod (8)
- The brake pedal pushrod washer (11)
8. Install the left side instrument panel insulator.
9. Connect the negative battery cable.
- Tighten the negative battery cable to 15 Nm (11 ft. lbs.).
10. Adjust the following components. Refer to Stoplamp Switch Adjustment.
- Cruise control release switch
- Stoplamp and TCC switch
- Cruise control clutch switch or cruise control clutch anticipate switch