Operation CHARM: Car repair manuals for everyone.

Air Temperature Door

AIR TEMPERATURE DOOR REPLACEMENT

REMOVAL PROCEDURE




1. Remove HVAC module assembly.
2. Remove two screws (1) from temperature valve actuator (2).
3. Remove temperature valve actuator (2) from HVAC module.




4. Remove screws from heater core cover (1).
5. Remove heater core cover (1) from HVAC module.




6. Remove heater core clamp screw (1).
7. Remove heater core (2) from HVAC module.




8. Remove front heater core case cover screw (1).
9. Remove front heater core case cover from HVAC module.




10. Remove air temperature door from HVAC module.

INSTALLATION PROCEDURE




1. Install air temperature door to HVAC module assembly.




2. Install front heater core case cover in HVAC module.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install front heater core case cover screw (1).

Tighten screws to 1 N.m (9 lb in).




4. Install heater core (2) in HVAC module.
5. Install heater core clamp screw (1).

Tighten heater clamp screw to 1 N.m (9 lb in).




6. Install heater core cover.
7. Install heater core cover screws.

Tighten heater core case cove screw to 1 N.m (9 lb in).




8. Install temperature valve actuator (2).
9. Install temperature valve actuator screws.

Tighten temperature valve actuator screws to 2 N.m (18 lb in).

10. Install HVAC module assembly.