Water Pump Installation

Water Pump Installation (LCV)

Prior to installing the water pump, read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.




1. Install a NEW water pump gasket (6) and the water pump assembly (5).

2. Install the water pump bolts (1). Finger tighten the bolts.

Caution: Refer to Fastener Caution Fastener Caution.

3. Tighten the water pump bolts to 25 Nm (18 lb ft).

4. Install a NEW thermostat assembly gasket (4) and the thermostat assembly (2).

5. Install the thermostat assembly bolts (3) and tighten to 10 Nm (89 lb in).





Note: The water outlet assembly may vary by model.

6. Install a NEW water outlet assembly gasket (3), and the water outlet assembly (1).

7. Install the water outlet assembly bolts (4) and tighten to 12 Nm (106 lb in).

8. Install the engine coolant temperature sensor (2).

9. Install the engine coolant temperature sensor retaining clip (5).




10. Connect the thermal bypass pipe (2) to the water outlet assembly.

11. Install a NEW thermal bypass pipe gasket (3) on the thermal bypass pipe. Install the thermal bypass pipe to the water pump assembly. Install the bolts (1) and tighten to 10 Nm (89 lb in).