Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Recall - Excessive HC, CO Emissions and Exhaust Manifold
- Overview
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A.Install Spark Plugs and Clean Carburetor
- B.Carburetor Feedback System Testing
- C.Install Carburetor Choke Adjustment Shim
- D.Clean the SUB-EGR Valve
- E.Clean the EGR Valve and Passages
- F.Reinstall Carburetor
- G.Inspection and Replacement of the Exhaust Manifold
- H.Adjust Idle Speed and Basic Timing
- Adjust Throttle Control Cable
- J.Install Intermediate Harness
- K.Install Recall Completion Label
- Completion Reporting and Reimbursement
- Owner Letter
- Important Dealer Instructions
- Recall - HC , CO and NOx Emissions
- Overview
- Parts
- Service Procedure
- A. Install Jet Mixture Solenoid
- B. Install Carburetor Choke Adjustment Shim
- C. Clean Sub-EGR Valve
- D. Clean EGR Valve and Passages
- E. Adjust Fast Idle Speed and Reinstall Carburetor
- F. Replace Front Catalyst (MCC) & Insp./Repl. Exhaust Manifold
- G. Install Vacuum Harness
- H. Adjust Idle Speed & Basic Timing & Test O2 Sensor Output
- I. Test Carburetor Feedback System
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor
- L. Install Intermediate Harness
- M. Reset Radio Presets
- N. Install Hose Routing Label
- O. Install Recall Completion Label
- P. Complete Proof of Correction Form
- Owner Letter
- Recall - Excessive HC and CO Emissions
- Recall - High HC CO and Nox Emissions, 2WD Vehicles
- Recall - Inspection of Repairs Made During Recall 294T
- Recall - Excessive HC CO and NOx Emissions
- Overview
- Service Procedure
- A. Inspect EGR Valve and Passages and Clean (If Necessary)
- B. Verify Choke Shim Presence
- C. Check Operation of Sub-EGR Valve
- D. Install Jet Mixture Solenoid
- E. Replace Front Catalyst (MCC), Check/Replace Exhaust Manifold
- F. Check Vacuum Hose Harness Installation
- G. Vacuum Hose Harness Installation (If Necessary)
- H. Check Idle Speed, Basic Timing, Test Oxygen Sensor Output
- I. Test Carburetor Feedback System
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor (Only For Continued High CO Level)
- L. Check Intermediate Harness Installation
- M. Install Hose Routing Label
- N. Reset Radio Presets
- O. Install Recall Completion Label
- P. Complete Proof of Correction Form
- Owner Letter
- Recall - Excessive HC, CO Emissions and Exhaust Manifold
- Safety
- Emissions
- Customer Interest
- Front Brakes - Squeal on Light to Medium Application
- Spark Plugs - Oil Fouling/Misfire on Hard Acceleration
- Wheels/Tires - Vibration and Road Shake At 45-65 Mph
- Tires/Wheels - Vibration/Steering Wheel Oscillation
- A/T - Warm Surge At Steady Speeds
- Clutch - Growl When Pedal is Depressed
- Fuel System - Engine Sags/Poor Performance
- Wipers/Washers - Wipers Smear or Streak Windshield
- M/T - Gear Clashing While Shifting Gears
- M/T - Hard Shifting/Poor Shift Quality
- Superceded Bulletins
- All Technical Service Bulletins
- Body/Frame - Welded Sheet Metal Repairs And Replacements
- Body - Don't Apply Corrosion Protection On Plastic Panels
- Body - Front Bumper Fascia Repair For License Bracket Holes
- Collision - Safety Cert./Tire Press. Label Replacement
- Steering/Suspension - Wheel Hub/Bearing Inspection COLL.
- Wheels - Reconditioned Wheel Usage
- Restraints - Replacement Seat Covers/Seat Cover Repairs
- Restraints - Use Of Salvaged Restraint System Components
- Body/Frame - Structural Repair Components
- Body/Frame - Usage Of Heat For Repair
- Trouble Shooting - Service Manual Revisions
- Service Manual - Revisions
- TSB - Body Model Code Use
- Vehicle and Component Identification
- Flooded Engine - Service Precautions
- ISC and TPS - Manual Revision
- Front Brakes - Squeal on Light to Medium Application
- Recall - Excessive HC, CO Emissions and Exhaust Manifold
- Overview
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A.Install Spark Plugs and Clean Carburetor
- B.Carburetor Feedback System Testing
- C.Install Carburetor Choke Adjustment Shim
- D.Clean the SUB-EGR Valve
- E.Clean the EGR Valve and Passages
- F.Reinstall Carburetor
- G.Inspection and Replacement of the Exhaust Manifold
- H.Adjust Idle Speed and Basic Timing
- Adjust Throttle Control Cable
- J.Install Intermediate Harness
- K.Install Recall Completion Label
- Completion Reporting and Reimbursement
- Owner Letter
- Important Dealer Instructions
- Recall - HC , CO and NOx Emissions
- Overview
- Parts
- Service Procedure
- A. Install Jet Mixture Solenoid
- B. Install Carburetor Choke Adjustment Shim
- C. Clean Sub-EGR Valve
- D. Clean EGR Valve and Passages
- E. Adjust Fast Idle Speed and Reinstall Carburetor
- F. Replace Front Catalyst (MCC) & Insp./Repl. Exhaust Manifold
- G. Install Vacuum Harness
- H. Adjust Idle Speed & Basic Timing & Test O2 Sensor Output
- I. Test Carburetor Feedback System
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor
- L. Install Intermediate Harness
- M. Reset Radio Presets
- N. Install Hose Routing Label
- O. Install Recall Completion Label
- P. Complete Proof of Correction Form
- Owner Letter
- Spark Plugs - Oil Fouling/Misfire on Hard Acceleration
- Timing Belt Adjustment - Improved On Car Procedure
- Engine - Timing Belt Whine
- Oil Filter Bracket and Oil Pump - Modification
- Wheels/Tires - Vibration and Road Shake At 45-65 Mph
- Power Steering Oil Cooler - Service Manual Revision
- Tires/Wheels - Vibration/Steering Wheel Oscillation
- Upholstery - Cleaning Procedure
- A/T - Warm Surge At Steady Speeds
- KM170 A/T - Manual Control Lever Shaft Change,
- Clutch - Growl When Pedal is Depressed
- Battery - Checking Procedure Revision
- Fuel System - Engine Sags/Poor Performance
- Recall - Excessive HC and CO Emissions
- Recall - High HC CO and Nox Emissions, 2WD Vehicles
- Recall - Inspection of Repairs Made During Recall 294T
- Recall - Excessive HC CO and NOx Emissions
- Overview
- Service Procedure
- A. Inspect EGR Valve and Passages and Clean (If Necessary)
- B. Verify Choke Shim Presence
- C. Check Operation of Sub-EGR Valve
- D. Install Jet Mixture Solenoid
- E. Replace Front Catalyst (MCC), Check/Replace Exhaust Manifold
- F. Check Vacuum Hose Harness Installation
- G. Vacuum Hose Harness Installation (If Necessary)
- H. Check Idle Speed, Basic Timing, Test Oxygen Sensor Output
- I. Test Carburetor Feedback System
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor (Only For Continued High CO Level)
- L. Check Intermediate Harness Installation
- M. Install Hose Routing Label
- N. Reset Radio Presets
- O. Install Recall Completion Label
- P. Complete Proof of Correction Form
- Owner Letter
- Radio and Electronics - Repair/Exchange Depots
- Overview
- Radio Repair and/or Exchange Procedures
- Import Vehicle Radio Exchange Program 1987 Model Year Only
- Mopar ID / Model Numbers
- Mitsubishi Manufactured Radios Prior to 1987 Model Year
- Mopar Identified Radios (Manufactured For Mopar By Clarion CO., LTD.)
- Huntsville Manufactured Electronic Instrument Clusters
- Motorola Manufactured Electronic Instrument Cluster
- Huntsville Additional Electronic Component Exchange/Repair
- Sds/NDS Radio Warranty Exchange Centers - Alabama Thru Florida
- Sds/NDS Radio Warranty Exchange Centers - Georgia Thru Minnesota
- Sds/NDS Radio Warranty Exchange Centers - Mississippi Thru Ohio
- Sds/NDS Radio Warranty Exchange Centers - Oklahoma Thru Wyoming
- Rear Shoulder Belt - Installation
- Front Seat Belt Lock Function - Test Procedure
- Driveability - Troubleshooting, Manual Revisions
- Body - Rustproofing Application
- ECI-Multi Driveability - Troubleshooting Revisions
- ECI/MPI - Driveability/Troubleshooting Revisions
- Wipers/Washers - Wipers Smear or Streak Windshield
- Engine Oil - New `SG' Level Oil
- Engine Coolant - Recycling Recommendations
- A/T - Engine Vacuum Testing
- A/T - How To Use A Pressure Gauge
- A/T - Drive Axle and Wheel Lug Nut Torque Specifications
- A/T - Slipping or No-Shift/Metal Sealing Rings
- A/T - Front Bushing Wear
- A/T - Math Formulas Part I
- A/T - Twenty Steps To Successful Repairs
- A/T - Math Part II
- A/T - Choosing the Right ATF
- M/T - Neutral Return Spring Installation and Pin Changes
- M/T - Gear Clashing While Shifting Gears
- Fuel Pressure Solenoid - Specification Revision
- Wiring - Repair Instruction Sheets
- Fuel Injection System - Manual Revisions
- Paint - Codes/Applications
- M/T - Hard Shifting/Poor Shift Quality
- Automatic Transaxle Breather - Relocation
- R-12 to R-134A A/C Adaptation Procedure
- Overview
- Procedure
- R-134A Adaption Component Chart (1 of 4)
- R-134A Adaption Component Chart (2 of 4)
- R-134A Adaption Component Chart (3 of 4)
- R-134A Adaption Component Chart (4 of 4)
- O-Ring Location Chart
- Compressor Identification Chart (1 of 2)
- Compressor Identification Chart (2 of 2)
- R-134A Performance Chart (1 of 2)
- R-134A Performance Chart (2 of 2)
- R-134A Adaption Label (P/N 4762869)
- M/T - Reverse Shift Lever and Idler Gear Revision
- Recall 95V103003: Seat Belt Buckle Release Button Defect
- Seat Belt Extender - Types/Identification
- Body - Paint Overspray Removal Procedures
- Paint - Clearcoat Blending During Refinish Process