Clutch Disc: Service and Repair
Disc and Pressure PlateSpecial Tool:
Special Tool(s)
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate damage.
NOTE: If the parts are to be reused, mark the clutch pressure plate and the flywheel.
Remove the bolts and remove the clutch pressure plate and the clutch disc.
Installation
NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film Do not use cleaners with a petroleum base. Do not immerse the clutch pressure plate in the solvent.
1. Position the clutch disc on the flywheel.
- Using the special tool, align the clutch disc.
2. NOTE: If reusing the clutch pressure plate, align the plate using the marks made during removal.
3.8L, 4.61, (2V Install the clutch pressure plate.
- Using the special tool, align the clutch pressure plate and install it on the dowels.
- Install the bolts in the sequence shown.
- Remove the special tool.
3. NOTE: Before installing the transmission, the ball stud, clutch release lever and the input shaft must be cleaned and lubricated. Use Motorcraft Premium Long-Life Grease XG-1-C or XG-1-K or equivalent meeting Ford specification ESA-M1C75-B.
Install the transmission.