Operation CHARM: Car repair manuals for everyone.

Clutch: Specifications

GENERAL SPECIFICATIONS





Clutch operating method Hydraulic type
Clutch disc
Type Single, dry with diaphragm.
Facing diameter (Outside x Inside) mm (inch) 225 x 155 (8.9 x 5.9)
Clutch cover assembly
Type Diaphragm spring strap
Setting load N (lb) 4500 - 4900 (1009 - 1097)
Clutch release cylinder
I.D. mm (inch) 20.64 (0.809)
Clutch master cylinder
I.D. mm (inch) 15.87 (0.62)

SERVICE STANDARD





Clutch disc thickness [When free] 8.3 - 8.9 mm (0.326 - 0.350 inch)
Clutch pedal height 218.9 mm (8.597 inch)
Clutch pedal free play 6 - 13 mm (0.24 - 0.51 inch)
Clutch pedal stroke 140 mm (5.50 inch)
Limit
Clutch disc rivet inset 0.3 mm (0.012 inch)
Diaphragm spring end height difference 0.5 mm (0.02 inch)
Clutch release cylinder clearance to piston 0.15 mm (0.006 inch)
Clutch master cylinder clearance to piston 0.15 mm (0.006 inch)

TIGHTENING TORQUE





Clutch pedal to pedal support member (clutch pedal bracket) 8 - 10 Nm (6 - 7 ft. lbs.
Clutch master cylinder mounting bolt 8 - 10 Nm (6 - 7 ft. lbs.)
Clutch tube flare nut 13 - 17 Nm (9 - 12 ft. lbs.)
Clutch release cylinder mounting bolt 15 -22 Nm (11 - 16 ft. lbs.)
Clutch release cylinder union bolt 20 - 25 Nm (14 - 18 ft. lbs.)
Clutch cover assembly 15 - 22 Nm (11 - 16 ft. lbs.)
Clutch master cylinder push rod lock nut 9 - 14 Nm (6 - 11 ft. lbs.)
Clutch master cylinder reservoir 8 - 10 Nm (6 - 7 ft. lbs.)
Ignition lock switch 8 - 10 Nm (6 - 7 ft. lbs.)
Clutch member 8 - 12 Nm (6 - 9 ft. lbs.)





LUBRICANTS