System Specifications
Cylinder BlockCylinder bore 82.00-82.03mm (3.2283-3.2295in.)
Out-of-round and taper of cylinder bore Less than 0.01mm (0.0004in.)
Clearance with piston (To set limits to new parts) 0.02-0.04mm (0.0008-0.0016in.)
Flatness of cylinder block gasket surface
Standard: Less than 0.03mm (0.0012 in.)
Limit: 0.05mm (0.0020 in.)
Piston
O.D (To set limits to new parts) 81.97-82.00mm (3.2271-3.2283in.)
Service oversize 0.25, 0.50mm (0.010, 0.020in.) oversize
Piston ring
Side clearance
No.1 0.04-0.08mm (0.0015-0.0031in.) 0.1mm (0.004in.)
No.2 0.03-0.07mm (0.0012-0.0027in.)
End gap
No.1 0.23-0.38mm (0.0090-0.0149in.) 1mm (0.039in.)
No.2 0.33-0.48mm (0.0130-0.0189in.) 1mm (0.039in.)
Oil ring side rail 0.20-0.60mm (0.0078-0.0236in.) 1mm (0.039in.)
Service oversize 0.25, 0.50mm (0.010, 0.020in.) oversize
Connecting rod
Bend 0.05mm (0.0020in.) or less
Twist 0.1mm (0.004in.) or less 0.4mm (0.0157in.)
Connecting rod big end to crankshaft side clearance 0.100-0.250mm (0.0039-0.010in.)
Connecting rod bearing
Oil clearance (To seat limits to new parts) 0.024-0.042mm (0.0009-0.0016in.)
Undersize 0.25, 0.50, 0.75mm (0.01, 0.02, 0.03in.)
Crankshaft
Pin O.D. 45mm (1.77in.)
Journal O.D. 57mm (2.244in.)
Bend 0.03mm (0.0012in.) or less
Out-of-round, taper of journal and pin 0.01mm (0.0004in.) or less 0.030mm (0.0012in.)
End play 0.06-0.260mm (0.0023-0.010in.)
Undersize rework dimension of pin
0.25mm (0.010in.) 44.725-44.740mm (1.7608-1.7614in.)
0.50mm (0.020in.) 44.475-44.490mm (1.7509-1.7516in.)
0.75mm (0.030in.) 44.225-44.240mm (1.7411-1.7417in.)
Undersize rework dimension of journal
0.25mm (0.010in.) 56.727-56.742mm (2.2333-2.2339in.)
0.50mm (0.020in.) 56.477-56.492mm (2.2235-2.2240in.)
0.75mm (0.030in.) 56.227-56.242mm (2,2136-2.2142in.)
Crankshaft bearing
Oil clearance 0.028-0.046mm (0.0011-0.0018in.)
Connecting rod cap nut 50-53 Nm (5.0-5.3 kgf.m, 36-39 lb-ft)
Crankshaft bearing cap bolt 28-32 Nm + (60 degrees - 64 degrees) (2.8-3.2 kgf.m, + (60 degrees - 64 degrees) 20.6-23.6 lb-ft + (60 degrees - 64 degrees))
Crankshaft pulley bolt 160-170 Nm (16.0-17.0 kgf.m, 116-123 lb-ft)