Operation CHARM: Car repair manuals for everyone.

Removal and Installation






REMOVAL
1. Remove battery.
2. Remove air intake duct.
3. Remove alternator, water pump and A/C compressor belt.
4. Remove power steering hose clamp mounting bolt.
5. Remove alternator stay mounting bolts and alternator stay.




6. Remove radiator reservoir tank and radiator reservoir tank bracket.
7. Remove battery ground harness mounting bolt.




8. Remove engine room harness clip.




9. Remove alternator mounting bolt.
10. Remove alternator bracket mounting bolts and alternator bracket.
11. Remove B terminal nut.
12. Disconnect alternator connector.
13. Remove alternator ground harness mounting bolt.




14. Remove power steering oil reservoir tank mounting bolts, then slide power steering oil reservoir tank.
15. Remove alternator assembly from vehicle upper side.

INSTALLATION
Install in the reverse order of removal, taking care of the following point.
- Install alternator, and check tension of belt.
CAUTION: Be sure to tighten B terminal mounting nut carefully.

B terminal nut:
Tightening Torque: 9.4 - 10.7 N.m (0.95 - 1.1 kg-m, 83 - 95 in-lb)

Alternator ground harness mounting bolt:
Tightening Torque: 2.3 - 2.6 N.m (0.23 - 0.27 kg-m, 20 - 23 in-lb)

Battery ground harness mounting bolt:
Tightening Torque: 10 - 11 N.m (1.0 - 1.2 kg-m, 87 - 104 in-lb)

Power steering hose clamp mounting bolt:
Tightening Torque: 7.9 - 10.7 N.m (0.8 - 1.1 kg-m, 70 - 95 in-lb)

Power steering oil reservoir tank mounting bolt:
Tightening Torque: 16 - 20 N.m (1.6 - 2.0 kg-m, 12 - 15 ft-lb)

Alternator bracket mounting bolt:
Tightening Torque: 57 - 65 N.m (5.8 - 6.7 kg-m, 42 - 48 ft-lb)

Alternator mounting bolt (upper side):
Tightening Torque: 60 - 69 N.m (6.1 - 7.1 kg-m, 45 - 51 ft-lb)

Alternator stay mounting bolt:
Tightening Torque: 21 - 26 N.m (2.1 - 2.7 kg-m, 16 - 19 ft-lb)

Alternator mounting bolt (lower side):
Tightening Torque: 21 - 26 N.m (2.1 - 2.7 kg-m, 16 - 19 ft-lb)