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Fuel Tank Unit: Service and Repair



Fuel Pump Module

Special Service Tools






Remover/Installer, Fuel Pump Module/Fuel Transfer Pump Locking Ring 310-072A

Removal

All vehicles
1. Disconnect the battery ground cable.
2. Detach the fuel tank filler pipe cap.
3. De-pressurize the fuel system.
4. Drain the fuel system.
5. Remove the rear seat cushion.






6. Remove the scuff plate trim panel.






7. Remove the scuff plate trim panel.






8. Detach and reposition the floor covering.

Vehicles without supercharger






1. Remove the floor aperture cover.






2. Disconnect the fuel pump module quick release coupling.






3. Detach the fuel pump module electrical connector from the retaining bracket.






4. Disconnect the fuel pump module electrical connector.






5. Using the special tool, remove the fuel pump module locking ring.






6. Detach and reposition the upper part of the fuel pump module.






7. Remove the floor aperture cover.






8. Detach the fuel transfer pump module electrical connector from the retaining bracket.






9. Disconnect the fuel transfer pump electrical connector.






10. Using the special tool, remove the fuel transfer pump locking ring.






11. Detach and reposition the upper part of the fuel transfer pump.






12. CAUTION: Make sure no damage occurs to the fuel level float.

NOTE:
- Remove and discard the fuel transfer pump O-ring seal.
- Remove the fuel transfer pump.
- Disconnect the fuel cross over lines.

13. CAUTION: Make sure no damage occurs to the fuel level float.

Remove the fuel pump module.
- Remove and discard the fuel pump module O-ring seal.

Vehicles with supercharger






1. NOTE:
- Left-hand shown, right-hand similar.
- Remove the floor aperture cover.






2. NOTE:
- Left-hand shown, right-hand similar.
- Disconnect the fuel pump module quick release coupling.






3. NOTE:
- Left-hand shown, right-hand similar.
- Detach the fuel pump module electrical connector from the retaining bracket.






4. NOTE:
- Left-hand shown, right-hand similar.
- Disconnect the fuel pump module electrical connector.






5. NOTE:
- Left-hand shown, right-hand similar.
- Using the special tool, remove the fuel pump module locking ring.






6. CAUTION: Make sure no damage occurs to the fuel level float.

NOTE:
- Left-hand shown, right-hand similar.
- Remove the fuel pump module.
- Remove and discard the fuel pump module O-ring seal.

Installation

Vehicles with supercharger






1. CAUTION:
- Make sure the arrow on the fuel pump module and the 'SC' marker on the fuel tank are aligned.
- Make sure no damage occurs to the fuel level float.

NOTE:
- Install a new O-ring seal to the fuel pump module flange.
- Take care not to stretch the O-ring seal.
- Left-hand shown, right-hand similar.
- Install the fuel pump module.






2. NOTE:
- Left-hand shown, right-hand similar.
- Using the special tool, tighten to 70 Nm.






3. NOTE:
- Left-hand shown, right-hand similar.
- Connect the fuel pump module electrical connector.






4. NOTE:
- Left-hand shown, right-hand similar.
- Attach the fuel pump module electrical connector to the retaining bracket.






5. NOTE:
- Left-hand shown, right-hand similar.
- Connect the fuel pump module quick release coupling.
- Make sure the quick release coupling has latched onto the fuel pump module fuel pipe by pulling the pipe after the connection has been made.






6. Install the floor aperture cover.

Vehicles without supercharger






1. CAUTION:
- Make sure the arrow on the fuel pump module and the 'NA' marker on the fuel tank are aligned.
- Make sure no damage occurs to the fuel level float.

NOTE:
- Install a new O-ring seal to the fuel pump module flange.
- Take care not to stretch the O-ring seal.

Install the fuel pump module.
- Feed the fuel cross-over lines through the fuel pump module hole and across the front of the fuel tank saddle.






2. Using the special tool, install the fuel pump locking ring.
- Tighten to 70 Nm.






3. Connect the fuel pump module electrical connector.






4. Attach the fuel pump module electrical connector to the retaining bracket.






5. Connect the fuel pump module quick release coupling.
- Make sure the quick release coupling has latched onto the fuel pump module fuel pipe by pulling the pipe after the connection has been made.






6. Install the floor aperture cover.






7. Connect the fuel cross over lines.






8. CAUTION:
- Make sure the arrow on the fuel transfer pump lines up with the 'NA' marker on the fuel tank.
- Make sure no damage occurs to the fuel level float.

NOTE:
- Install a new O-ring seal to the fuel transfer pump flange.
- Take care not to stretch the O-ring seal.
- Install the fuel transfer pump.






9. Using the special tool, tighten to 70 Nm.






10. Connect the fuel transfer pump electrical connector.






11. Attach the fuel transfer pump module electrical connector to the retaining bracket.






12. Install the floor aperture cover.

All vehicles






1. Attach the floor covering.






2. Install the scuff plate trim panel.






3. Install the scuff plate trim panel.
4. Install the rear seat cushion.
5. Attach the fuel tank filler pipe cap.
6. Connect the battery ground cable.
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