Installation
EngineInstallation
1. Remove the torque converter retainer.
2. CAUTION: Apply grease of the correct specification to the torque converter spigot.
With assistance, carefully install the engine.
> Clean the component mating faces.
> Tighten the bolts to 45 Nm (33 lb.ft).
3. Connect the transmission ground cable.
> Tighten the bolt to 45 Nm (33 lb.ft).
4. Carefully lower the engine onto the engine mounts.
> Clean the components.
> Tighten the new nuts to 63 Nm (46 lb.ft).
5. Remove the special tools.
6. CAUTION: Lubricate the new seals with clean refrigerant oil.
Connect the A/C high-pressure line intermediate joint.
> Clean the component mating faces.
> Install the new O-ring seals.
> Tighten the nut to 10 Nm (7 lb.ft).
7. Connect the battery positive and generator cables.
> Tighten the nut to 10 Nm (7 lb.ft).
> Secure the cover.
8. Attach the flexplate to the torque converter.
> Rotate the crankshaft to access the retaining bolts.
> Tighten the bolts to 45 Nm (33 lb.ft).
> Install the access plugs.
9. Attach the wiring harness.
> Connect the electrical connectors.
> Secure the clips.
10. Attach the transmission fluid lines to the engine.
> Secure with the clip.
> Tighten the nut to 6 Nm (4 lb.ft).
11. Attach the power steering gear high-pressure line.
> Clean the components.
> Install a new O-ring seal.
> Tighten the Torx bolt to 25 Nm (18 lb.ft).
> Secure in the clip.
12. Connect the low pressure line to the power steering pump.
> Secure with the clip.
13. Install the CKP sensor.
> Clean the component mating faces.
> Tighten the Torx screw to 8 Nm (6 lb.ft).
> Connect the electrical connector.
14. Connect the coolant expansion tank to thermostat housing coolant hose.
> Secure with the clip.
15. Install the front support beam to subframe brace.
> Tighten the bolts to 25 Nm (18 lb.ft).
16. Install the auxiliary coolant flow pump.
> Connect the hoses and secure with the clips.
17. Install the front support beam.
> Tighten the bolts to 25 Nm (18 lb.ft).
18. Attach the wiring harness to the front support beam.
> Secure the clips.
19. Secure the headlamps.
> Tighten the bolts to 5 Nm (4 lb.ft).
20. Install the front impact sensor.
> Tighten the bolts to 8 Nm (6 lb.ft).
> Connect the electrical connector.
> Repeat the above procedure for the remaining sensor.
21. Secure the power steering fluid reservoir.
> Tighten the bolts to 6 Nm (4 lb.ft).
22. NOTE: Lubricate the O-ring seals with clean refrigerant oil.
Install the pressure cutoff switch.
> Clean the components.
> Install a new O-ring seal.
> Tighten the cutoff switch to 10 Nm (7 lb.ft).
> Connect the electrical connector.
23. Install the radiator bottom hose.
> Secure with the clip.
24. Connect the engine oil cooler, coolant hoses.
> Secure with the clips.
25. Install the radiator top hose.
> Connect the quick release connector.
> Secure with the clip.
26. NOTE: Lubricate the O-ring seals with clean refrigerant oil.
Install the condenser core.
> Clean the component mating faces.
> Install new O-ring seals.
> Tighten the nuts to 10 Nm (7 lb.ft).
27. Install the radiator.
28. Install the RH heat shield.
> Tighten the screws.
29. Install the LH heat shield.
> Tighten the screws.
30. Install the exhaust system.
31. Install the air deflector.
32. Attach the engine wiring harness to the engine compartment side wall.
> Position and secure the grommet.
33. Attach the ground cable to the power distribution box bracket.
> Tighten the nuts to 25 Nm (18 lb.ft).
34. Connect the engine wiring harness electrical connector and secure with the captive bolt.
35. Connect the brake booster vacuum hose to the intake manifold.
36. Connect the purge inlet line.
37. Connect the fuel line.
38. Install the ECM
39. Install the throttle body.
40. Install the hood.
41. Install the fan cowl.
> Secure with the clips.
42. Recharge the A/C system.
43. Connect the battery ground cable and install the cover.
44. Refill and bleed the power steering.