Operation CHARM: Car repair manuals for everyone.

120000 MI or 192000 KM

Lubricate
    Parking Brake System
    Locks
    Distributor Shaft
Clean
    Distributor Cap
      Clean distributor cap and rotor. Check for cracks and tracking. Apply small amount of silicone grease to rotor shaft before reinstalling rotor.
    Crankcase Filter
      Clean breathers, filters and orifice, including throttle bore.
    Battery
    Air Filter Element
      Check/Clean air cleaner dump valve and element.
Check
    Wheels
    Radio, Stereo, and Compact Disc
      Check operation of stereo cassette system.
    Heating and Air Conditioning
      Check HVAC system for correct operation.
    Exhaust System
      Check for leaks, condition and damage.
    Brake Rotor/Disc
      Check condition.
    Brake Pad
      Check for wear.
    Brake Drum
      Remove rear brake drums, inspect linings and drums for wear, and wheel cylinders for leaks. Reinstall rear drums; adjust brake shoes.
Tighten/Torque
    Drive/Propeller Shaft
Diagnose/Test
    Vehicle
      Re-code stereo and test drive vehicle.
Inspect
    Wiper and Washer Systems
      Check operation, check wiper blades, top-up washer fluid.
    Windows
      Check operation of window controls and slides.
    Tires
    Throttle Cable/Linkage
    Suspension Strut / Shock Absorber
      Check shock absorbers and load levelling unit for leaks.
    Steering
      Check condition of steering gear box, linkage, ball joints and dust covers.
    Seats
      Check condition and operation of seats and seat belt mountings, belts and buckles.
    Power Steering Line/Hose
      Check power steering system for leaks; hydraulic hoses and unions for routing and condition.
    Power Steering Fluid
    Positive Crankcase Ventilation
      Check PCV hoses for condition and tightness.
    Lighting and Horns
      Check operation of all lamps, horns, warning indicators.
    Instrument Cluster / Carrier
      Check operation of all instruments, gauges and warning indicators.
    Ignition Cable
      Check underhood electrical harness and ignition wiring for condition, routing and fit. Check ignition wiring and HT leads for wear or damage.
    Fuel Supply Line
      Check fuel lines for routing and condition, and fuel system for leaks.
    Drive Belt
      Check condition, adjust if required.
    Doors, Hood and Trunk
      Check operation of door, hood and tailgate locks.
    Cooling System
      Check cooling and heating system for leaks; hoses/clamps for condition and tightness (including auxiliary heater, if equipped).
    Coolant
      Recommended maintenance in California
    Clutch, M/T
      Check clutch lines, hoses and unions for condition, routing and leaks.
    Clutch Pedal Assembly
      Check operation and travel.
    Brake Pedal Assy
      Check operation and travel.
    Brake Hose/Line
      Brake Lines and Connections for Oil Leaks, Tightness, Corrosion and Chafing.
    Brake Caliper
      Check for leaks.
    Body and Frame
      Perform annual corrosion inspection if applicable.
    Accessories and Optional Equipment
      Check all approved accessories fitted, for condition and operation.
Replace
    Spark Plug
    Oil Filter, Engine
    Front Steering Knuckle
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
    Engine Oil
    Clutch Fluid
    Brake Fluid
    Air Filter Element
      Recommended maintenance in California.
Align
    Headlamp
      Aim headlamps to local specifications.
    Alignment
Flush
    Coolant