Operation CHARM: Car repair manuals for everyone.

Removal

1. Remove instrument panel as outlined, and place it on front seat. See Instrument Panel. Instrument Cluster / Carrier
2. Remove evaporator case assembly as outlined. Removal

Fig 26 Vacuum Line Removal From Heater Core Seal:





3. Remove vacuum source line from heater core tube seal (illustration).





4. Remove seal from heater core tubes (illustration).

Fig 24 Electric Blend Door Actuator Attachment:





5. Remove three screws retaining blend door actuator to evaporator case. Remove actuator from case (illustration).

Fig 27 Heater Core Access Cover Removal:





6. Remove four heater core access cover retaining screws, and remove access cover and seal from evaporator case (illustration).
7. Lift heater core and seals from evaporator case.