Operation CHARM: Car repair manuals for everyone.

Rear



Brake Pads





Disc Brake System - Exploded View:






Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. Do not spill brake fluid onto painted or plastic surfaces. If spilled, wipe up immediately.

1. Check the brake fluid level in the brake master cylinder reservoir.
^ If required, remove the fluid until the brake master cylinder reservoir is half full.
2. Remove the wheel and tire.

3. CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.

CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose may occur.

Remove the 2 brake caliper bolts and position the caliper aside.
^ Support the brake caliper using mechanic's wire.
^ To install, tighten to 25 Nm (18 lb-ft).

4. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the brake pads.

Remove the brake pads.





5. CAUTION: Protect the piston and boots when pushing the caliper piston into the caliper piston bores or damage to the piston or boot may occur.

If installing new brake pads, using a C-clamp and a worn brake pad, compress the disc brake caliper pistons into the caliper.





6. To install, reverse the removal procedure.
^ Fill the master cylinder with clean specified fluid.
^ Make sure the anti-rattle clips are clean and in good condition.
^ Test the brake system for normal operation.
^ Apply brakes several times to verify correct brake operation.