Control Valve Body (Assembly)

CONTROL VALVE BODY (ASSEMBLY)
Assembly
1. Verify that all parts are clean and free of dust or other small particles.
2. Apply ATF to all O-rings and gaskets.
3. Assemble as shown in the figure, referring to Assembly procedure.





1. Install the steel balls and reamer bolts into their proper positions in the upper valve body.





2. Install the pilot filter, accumulator filter, orifice check valve, and spring into their proper positions in the lower valve body.








3. Set the new upper and lower gaskets and separate plate onto the lower valve body. Refer to the figure to distinguish the two gaskets.





4. Set the lower valve body onto the upper valve body.





5. Install the support plates as shown.

Bolt length (measured from below bolt head)
A: 33 mm {1.299 in)
B: 27 mm {1.063 in}





6. Install the brackets in their proper positions.
7. Install the bolts and nuts in their proper positions, and tighten the fasteners evenly and gradually.

Tightening torque:
6.9 - 5.8 N.m {70 - 90 kgf.cm, 61 - 78 in.lbf}





8. Install a new O-ring onto the torque converter clutch solenoid valve.





9. Install the torque converter clutch solenoid valve and side plate to the lower valve body, as shown in the figure.





Tightening torque:
9.9 - 12.7 N.m {100 - 130 kgf.cm, 87 - 112 in.lbf}





10. Install a new O-ring onto the torque converter clutch control solenoid valve.
11. Install the torque converter clutch control solenoid valve into the lower valve body.

Tightening torque:
9.9 - 12.7 N.m {100 - 130 kgf.cm, 87 - 112 in.lbf}





12. Install the new O-rings onto the solenoids.
13. Install the solenoids into the upper valve body.

Tightening torque:
6.9 - 9.8 N.m {70 - 100 kgf.cm, 61 - 86 in.lbf}





14. Install a new O-ring onto the pressure control solenoid.
15. Install the pressure control solenoid into the upper valve body.

Tightening torque:
6.9 - 9.8 N.m {70 - 100 kgf.cm, 61 - 86 in.lbf}





16. Insert the manual valve.