Operation CHARM: Car repair manuals for everyone.

Assembly






Assemble in the order shown in the illustration, referring to the following notes:





Bearing (Primary Shaft End)
^ Install the new primary shaft end bearing by using the Special Service Tool (SST).





3rd Gear, 3rd Synchronizer Ring, And 3rd/4th Clutch Hub Assembly
^ Install the 3rd gear, 3rd synchronizer ring, and 3rd/4th clutch hub assembly by using a press.





4th Synchronizer Ring, 4th Gear, And Bearing
1. Install the 4th synchronizer ring, 4th gear, and a new bearing by using the SSTs.





2. Measure the clearance between the 3rd gear and 2nd gear. Clearance should be within 0.05 - 0.20 mm (0.002 - 0.008 inch) and the maximum is 0.25 mm (0.010 inch).





3. Measure the clearance between the 4th gear and bearing. Clearance should be within 0.17 - 0.37 mm (0.007 - 0.015 inch) and the maximum is 0.42 mm (0.017 inch).
4. If not as specified, reassemble the primary shaft assembly.