P. Shift Forks and Rails

CLEANING AND INSPECTION PROCEDURE





1. Clean all the cover parts with appropriate solvent. Air dry all the parts.
2. Inspect the cover parts for the following conditions:
^ A worn or damaged shift shaft
^ Smooth movement of the shift shaft in the cover bores
^ Cracks
^ Worn or missing shift fork inserts
^ Unusual wear or damage
^ Burrs or nicks

3. Examine the selector plates control surfaces.





4. Examine the shift forks and the synchronizer sleeve mating surfaces.
5. Replace worn or damaged cover parts.
6. Replace a burred or nicked part that cannot be reconditioned by hand. Use a soft stone or crocus cloth.
7. Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.