Part 1
REPLACEMENT1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE FRONT WHEEL
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE ENGINE UNDER COVER LH
5. REMOVE FRONT FENDER APRON SEAL RH
6. DRAIN ENGINE OIL
7. DRAIN COOLANT
8. DRAIN AUTOMATIC TRANSAXLE FLUID
9. REMOVE BATTERY
10. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1
11. REMOVE VANE PUMP V BELT
12. REMOVE ENGINE MOVING CONTROL ROD
a. Remove the 4 bolts, engine moving control rod and bracket.
13. REMOVE ENGINE MOUNTING STAY NO. 2 RH
a. Remove the bolt, engine mounting stay No. 2 RH and engine mounting bracket No. 2 RH.
14. REMOVE UNION TO CHECK VALVE HOSE
a. Remove the vacuum hose for the brake booster.
15. REMOVE V-BANK COVER SUB-ASSEMBLY
a. Using a 5 mm hexagon wrench, remove the 2 nuts.
b. Disconnect the 2 clips, and remove the cover.
16. REMOVE AIR CLEANER INLET ASSEMBLY
17. REMOVE AIR CLEANER ASSEMBLY WITH HOSE
18. REMOVE AIR CLEANER BRACKET
19. REMOVE AIR CLEANER INLET NO. 1
20. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY
21. SEPARATE FUEL PIPE SUB-ASSEMBLY NO. 1
a. Remove the fuel pipe clamp.
b. Disconnect the connector from the tube while pinching part A with fingers as shown in the illustration.
NOTICE:
- Check if there is any dirt mud on the pipe and around the connector before disconnecting them and clean the dirt away.
- Be sure to disconnect with hands.
- Do not bent, fold and rotate the nylon tube.
- When the connector and the pipe are stuck, push and pull the connector to free the connection and pull it out.
- Prevent the disconnected pipe and connector from damaging and mixing foreign objects by covering them with a vinyl bag.
22. REMOVE RADIATOR HOSE INLET
23. REMOVE RADIATOR HOSE OUTLET
24. DISCONNECT OIL COOLER INLET HOSE
25. DISCONNECT OIL COOLER OUTLET HOSE
26. DISCONNECT HEATER INLET WATER HOSE
27. DISCONNECT HEATER OUTLET WATER HOSE
28. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
29. DISCONNECT ENGINE WIRE
a. Disconnect the engine wire from engine ECU and junction block.
b. Disconnect the engine wire from engine room junction block.
1) Remove a nut and separate the wire harness.
2) Using a screwdriver, unlock the engine room junction block. Separate the engine wire by pulling it upward.
3) Separate the connector.
c. Pull out the engine wire.
d. Remove the body ground.
30. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT
31. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO. 1
32. DISCONNECT STEERING GEAR OUTLET RETURN TUBE
33. REMOVE EXHAUST PIPE NO. 1 SUPPORT BRACKET
34. REMOVE EXHAUST PIPE ASSEMBLY FRONT
35. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
a. Using a 6 mm socket hexagon wrench, hold the ball stud.
b. Remove the nut, and separate the stabilizer link.
36. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure on the opposite side.
37. REMOVE FRONT AXLE HUB LH NUT
a. Using SST and a hammer, unstake the staked part of the lock nut.
SST 09930-00010
NOTICE:
- When removing the nut, unstake the staked part of it completely.
- Do not damage the threads of the drive shaft.
- Be sure not to sharpen the tip of the SST.
- Set the SST to the groove with the flat face upward.
b. Using a 30 mm socket wrench remove the lock nut.
38. REMOVE FRONT AXLE HUB RH NUT
SST 09930-00010
HINT: Perform the same procedure on the opposite side.
39. SEPARATE SPEED SENSOR FRONT LH
a. Remove the bolt, and separate the speed sensor from the steering knuckle.
NOTICE: Do not stick any foreign matter on the sensor tip.
40. SEPARATE SPEED SENSOR FRONT RH
HINT: Perform the same procedure on the opposite side.
41. SEPARATE TIE ROD ASSEMBLY LH
a. Remove the cotter pin and a nut.
b. Using SST, separate the tie rod end from the steering knuckle.
SST 09628-62011
NOTICE: Do not damage the dust cover of the ball joint.
42. SEPARATE TIE ROD ASSEMBLY RH
SST 09628-62011
HINT: Perform the same procedure on the opposite side.
43. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH
a. Remove the bolt and 2 nuts, and separate the front suspension arm from the lower ball joint.
b. Using a plastic hammer, separate the drive shaft from the axle hub.
44. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 RH
HINT: Perform the same procedure on the opposite side.
45. REMOVE STARTER ASSEMBLY
46. REMOVE EXHAUST PIPE SUPPORT BRACKET NO. 1
47. REMOVE DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
a. Using SST, hold the crankshaft.
SST 09213-54015 (91651-60855), 09330-00021
b. Remove the 2 bolts and flywheel housing under cover.
c. Remove the 6 torque converter set bolts.
48. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY
a. Loosen the sliding yoke bolt.
b. Place matchmarks on the steering intermediate shaft and control valve shaft.
c. Remove the bolt, and separate the steering intermediate shaft.
d. To prevent from rotating the steering wheel, fix the wheel with the seat belt.
NOTICE: The operation is useful to prevent the damage of the spiral cable.
49. REMOVE GENERATOR ASSEMBLY
50. REMOVE GENERATOR BRACKET NO. 2
51. REMOVE GENERATOR BELT ADJUSTING BAR
a. Remove the 2 bolts, 2 nuts and the adjusting bar.
52. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH
a. Remove the bolt, nut and adjusting bar bracket.
b. Remove the 3 bolts and compressor.
HINT: Hang up the hoses instead of detaching.
53. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine lifter.
b. Remove the 4 bolts and 2 nuts, frame side rail plate subassembly RH and LH.
c. Remove the 4 bolts and 2 nuts, front suspension member brace rear RH and LH.
d. Carefully, remove the engine assembly from the vehicle.
e. Install the No. 2 engine hanger in the correct direction.
Part No.: No. 2 engine hanger 12282-20020
Bolt 91621-60822
Torque: 20 Nm (199 kgf-cm, 14 ft. lbs.)
f. Using the chain block and engine sling device, hang the engine assembly.
54. REMOVE VANE PUMP ASSEMBLY
a. Separate the power steering oil pressure sensor harness.
b. Separate the pressure feed tube clamp.
c. Remove the 2 bolts and vane pump assembly.
55. REMOVE FRONT FRAME ASSEMBLY
a. Remove the 2 nuts, and separate engine mounting insulator RH and LH.
b. Remove the bolt, and separate engine mounting insulator FR.
56. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
SST 09520-01010, 09520-24010 (09520-32040)
57. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
58. REMOVE ENGINE WIRE
59. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
60. REMOVE DRIVE PLATE & RING GEAR SUB-ASSEMBLY
SST 09213-54015 (91651-60855), 09330-00021
61. INSTALL ENGINE STAND
62. REMOVE INTAKE AIR SURGE TANK
63. REMOVE IGNITION COIL ASSEMBLY
64. REMOVE INTAKE MANIFOLD
65. REMOVE WATER OUTLET
66. REMOVE EGR PIPE SUB-ASSEMBLY NO. 2
67. REMOVE EGR PIPE SUB-ASSEMBLY NO. 1
68. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
69. REMOVE EGR COOLER NO. 1