Removal and Installation
REMOVAL1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE ENGINE UNDER COVER LH
8. DRAIN ENGINE COOLANT
9. REMOVE V-BANK COVER SUB-ASSEMBLY
10. REMOVE COOL AIR INTAKE DUCT SEAL
11. REMOVE AIR CLEANER INLET ASSEMBLY
12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
13. REMOVE NO. 1 AIR CLEANER INLET
14. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)
15. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)
16. REMOVE FRONT BUMPER ENERGY ABSORBER
17. SEPARATE RADIATOR RESERVE TANK HOSE
18. SEPARATE RADIATOR INLET HOSE
19. SEPARATE RADIATOR OUTLET HOSE
20. SEPARATE NO. 1 OIL COOLER INLET HOSE
21. SEPARATE NO. 1 OIL COOLER OUTLET HOSE
22. REMOVE RADIATOR SUPPORT UPPER
23. REMOVE FAN SHROUD
24. REMOVE RADIATOR ASSEMBLY
25. REMOVE V-RIBBED BELT
26. REMOVE GENERATOR ASSEMBLY
a. Remove the terminal cap.
b. Remove the nut and disconnect the wire harness from terminal B.
c. Disconnect the generator connector from the generator assembly.
d. Disconnect the connector from the compressor and magnetic clutch.
e. Disconnect the 2 wire harness clamps.
f. Remove the 2 bolts.
g. Remove the bolt from the cylinder block.
h. Disconnect the wire harness clamp and remove the generator assembly.
i. Remove the bolt and wire harness clamp stay.
j. Remove the bolt and bracket.
INSTALLATION
1. INSTALL GENERATOR ASSEMBLY
a. Install the bracket with the bolt.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
b. Install the wire harness clamp stay.
Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)
c. Connect the wire harness clamp.
d. Install the generator assembly to the cylinder block with the bolt.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
e. Install the 2 bolts.
Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)
f. Connect the generator connector to the generator assembly.
g. Install the generator wire with the nut.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
h. Install the terminal cap.
i. Connect the 2 wire harness clamps.
j. Connect the magnetic clutch connector to the compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT
3. INSTALL RADIATOR ASSEMBLY
4. INSTALL FAN SHROUD
5. INSTALL RADIATOR SUPPORT UPPER
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE
7. CONNECT NO. 1 OIL COOLER INLET TUBE
8. CONNECT RADIATOR OUTLET HOSE
9. CONNECT RADIATOR INLET HOSE
10. CONNECT RADIATOR RESERVE TANK HOSE
11. INSTALL FRONT BUMPER ENERGY ABSORBER
12. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light)
13. INSTALL FRONT BUMPER ASSEMBLY (w/Fog Light)
14. INSTALL NO. 1 AIR CLEANER INLET
15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
16. INSTALL AIR CLEANER INLET ASSEMBLY
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. ADD ENGINE COOLANT
19. CHECK FOR ENGINE COOLANT LEAKS
20. INSTALL V-BANK COVER SUB-ASSEMBLY
21. INSTALL COOL AIR INTAKE DUCT SEAL
22. INSTALL FRONT FENDER APRON SEAL RH
23. INSTALL ENGINE UNDER COVER RH
24. INSTALL ENGINE UNDER COVER LH
25. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
26. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
27. INSTALL FRONT WHEEL RH