Operation CHARM: Car repair manuals for everyone.

Installation





NOTE: The illustration shows a disassembled view of the evaporator case assembly. It is a general reference to illustrate the physical characteristics of the components of the assembly, as well as the location the parts occupy in relation to each other.





1. Position evaporator case assembly against the dash panel and cowl top panel at air inlet opening. Install two screws retaining support brackets to cowl top panel (illustration).





2. Install three nuts in engine compartment retaining evaporator case to dash panel (illustration).
3. Install floor register (or rear seat adapter) to evaporator case and tighten two retaining screws.
4. Connect the vacuum line, electrical connections and aspirator hose at the evaporator case.
5. Install instrument panel as outlined. See Instrument Panel.
6. Connect liquid line and suction accumulator/drier to evaporator core.

CAUTION: Make sure correct type 0-rings are installed On A/C fittings.

7. Connect heater hoses to heater core.
8. Connect black vacuum supply hose to vacuum check valve in engine compartment.
9. Fill radiator to correct level with previously removed coolant or specified mixture of coolant and water.
10. Connect battery ground cable.
11. Leak-test, evacuate and charge A/C refrigerant system. Leak Tests
12. Check system for proper operation.