Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the fan assembly to the radiator with the 2 guides at the bottom and 3 claws on the top.





Text in Illustration





(b) Install the 2 lower radiator supports to the radiator assembly.

(c) Install the radiator with fan assembly.





NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

(d) Install the condenser assembly with the 4 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(e) Connect the 3 clamps and connector.

2. INSTALL UPPER RADIATOR SUPPORT

(a) Install the 2 radiator support cushions to the radiator assembly.

(b) Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(c) Connect the 2 connectors.

3. INSTALL HOOD LOCK ASSEMBLY Installation

4. CONNECT OUTLET RADIATOR HOSE

(a) Connect the outlet radiator hose and clamp.

5. CONNECT INLET RADIATOR HOSE

(a) Connect the inlet radiator hose.

6. INSTALL RADIATOR RESERVE TANK ASSEMBLY

(a) Install the radiator reserve tank with the 2 bolts.

Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Connect the radiator reserve tank hose.

7. INSTALL RADIATOR GRILLE SUB-ASSEMBLY Installation

8. INSTALL INLET NO. 1 AIR CLEANER Installation

9. INSTALL INLET NO. 2 AIR CLEANER Installation

10. INSTALL BATTERY Installation

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

12. ADD ENGINE COOLANT Service and Repair

13. INSPECT FOR COOLANT LEAK Testing and Inspection

14. INSTALL COOL AIR INTAKE DUCT SEAL Installation

15. INSTALL ENGINE UNDER COVER LH

16. INSTALL ENGINE UNDER COVER RH

17. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

18. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH