Operation CHARM: Car repair manuals for everyone.

Overhaul

PRECAUTIONS
- Clean the transmission exterior thoroughly with a steam cleaner or cleaning solvent before disassembly.

WARNING: Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eye wear whenever using compressed air.

- Clean the removed parts (except sealed bearings) and all sealing surfaces with cleaning solvent, and dry with compressed air. Clean out all holes and passages with compressed air, and check that there are no obstructions.

- All O-rings and gaskets must be replaced with the new ones included in the overhaul kit.

- Before assembly, make sure all parts are completely clean.

- Assemble the parts within 10 minutes after applying sealant. Allow all sealant to cure at least 30 minutes after assembly before filling the transmission with transmission oil.

OVERHAUL COMPONENTS
- Housing components Service and Repair
- Shift Fork and Shift Rod Parts Service and Repair
- Mainshaft and countershaft parts Service and Repair
- Bearing housing component Service and Repair
- Extension housing parts Service and Repair