Operation CHARM: Car repair manuals for everyone.

Removal








AIR CONDITIONING: BLOWER UNIT:

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (Service and Repair)

2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
3. DISCONNECT BATTERY NEGATIVE TERMINAL

CAUTION: Wait for 90 seconds after disconnecting the terminal to prevent the airbag from deploying. (Service Precautions)

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (Removal)

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (Removal)

6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH (Removal)

7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH (Removal)

8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (Removal)

9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (Removal)

10. REMOVE COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY (Removal)

11. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (Removal)

12. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY (Removal)

13. DISCONNECT HEATER OUTLET WATER HOSE (Removal)

14. DISCONNECT HEATER INLET WATER HOSE (Removal)

15. REMOVE LOWER NO. 3 STEERING WHEEL COVER (Removal)

16. REMOVE LOWER NO. 2 STEERING WHEEL COVER (Removal)

17. REMOVE STEERING PAD (Removal)

18. REMOVE STEERING WHEEL ASSEMBLY (Removal)

19. REMOVE FRONT DOOR SCUFF PLATE LH (Removal)

20. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH (Removal)

21. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) (Removal)

22. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) (Removal)

23. REMOVE STEERING COLUMN COVER (for TMC Made) (Removal)

24. REMOVE STEERING COLUMN COVER (for TMMK Made) (Removal)

25. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (Removal)

26. REMOVE NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY (Removal)

27. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) (Removal)

28. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) (Removal)

29. REMOVE INSTRUMENT CLUSTER FINISH NO.1 PANEL (Removal)

30. REMOVE COMBINATION METER ASSEMBLY (for TMC Made) (Removal)

31. REMOVE COMBINATION METER ASSEMBLY (for TMMK Made) (Removal)

32. REMOVE FRONT DOOR SCUFF PLATE RH (Removal)

33. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH (Removal)

34. REMOVE INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY (Removal)

35. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMC Made) (Removal)

36. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMMK Made) (Removal)

37. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) (Removal)

38. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (Removal)

39. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH (Removal)

40. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH (Removal)

41. REMOVE FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Automatic Transaxle) (Removal)

42. REMOVE UPPER CONSOLE PANEL (for Manual Transaxle) (Removal)

43. REMOVE UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Automatic Transaxle) (Removal)

44. REMOVE UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Manual Transaxle) (Removal)

45. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMC Made) (Removal)

46. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMMK Made) (Removal)

47. REMOVE INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY (Removal)

48. REMOVE RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) (Removal)

49. REMOVE NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) (Removal)

50. REMOVE CONSOLE BOX POCKET (Removal)

51. REMOVE CONSOLE BOX CARPET (Removal)

52. REMOVE CONSOLE BOX ASSEMBLY (for TMC Made) (Removal)

53. REMOVE CONSOLE BOX ASSEMBLY (for TMMK Made) (Removal)

54. REMOVE NO. 2 CONSOLE BOX INSERT FRONT (for TMC Made) (Removal)

55. REMOVE NO. 2 CONSOLE BOX INSERT FRONT (for TMMK Made) (Removal)

56. REMOVE NO. 1 CONSOLE BOX INSERT FRONT (for TMC Made) (Removal)

57. REMOVE NO. 1 CONSOLE BOX INSERT FRONT (for TMMK Made) (Removal)

58. REMOVE FRONT PILLAR GARNISH LH (Removal)

59. REMOVE INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY (Removal)

60. REMOVE INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY (Removal)

61. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) (Removal)

62. REMOVE FRONT PILLAR GARNISH RH (Removal)

63. REMOVE INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY (Removal)

64. REMOVE INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY (Removal)

65. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)
66. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH (Removal)

67. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMC Made) (Removal)

68. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMMK Made) (Removal)

69. REMOVE NO. 3 INSTRUMENT PANEL STAY (Removal)

70. REMOVE NO. 1 CONSOLE BOX DUCT (for Automatic Air Conditioning System) (Removal)

71. REMOVE FLOOR CARPET BRACKET LH (Removal)

72. REMOVE FLOOR CARPET BRACKET RH (Removal)

73. REMOVE REAR NO. 2 AIR DUCT (Removal)

74. REMOVE REAR NO. 1 AIR DUCT (Removal)

75. REMOVE NO. 1 AIR DUCT (Removal)

76. SEPARATE STEERING COLUMN ASSEMBLY (for TMC Made) (Removal)

77. REMOVE STEERING POST ASSEMBLY (for TMMK Made) (Removal)

78. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY (Removal)

79. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (Removal)

80. REMOVE BLOWER ASSEMBLY (for TMC Made)





(a) Disconnect the connector.
(b) Remove the 2 screws and blower assembly.
81. REMOVE COOLER EXPANSION VALVE (for TMMK Made) (Disassembly)

82. REMOVE BLOWER ASSEMBLY (for TMMK Made)





(a) Remove the connector and clamp, and disconnect the wire harness.





(b) Remove the 6 screws and then the blower assembly with the cooler evaporator sub-assembly.