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Installation








AIR CONDITIONING: AIR CONDITIONING UNIT:

INSTALLATION

1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.





Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTE: Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.

(b) Driver seat:
(1) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.





Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
(c) Passenger seat:
(1) Using a 12 mm hexagon wrench, adjust the position of the 2 collars.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(d) Install the instrument panel reinforcement assembly with the 2 bolts and nut.





Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)(NUT)
(e) Install the 2 bolts and 2 caps.
(f) Connect the connectors and clamps.
(g) Install the 7 nuts and 6 bolts.





2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (Installation)

3. INSTALL STEERING COLUMN ASSEMBLY (for TMC Made) (Installation)

4. INSTALL STEERING POST ASSEMBLY (for TMMK Made) (Installation)

5. INSTALL NO. 1 AIR DUCT (Installation)

6. INSTALL REAR NO. 1 AIR DUCT





(a) Engage the 2 claws to install the rear No. 1 air duct.
7. INSTALL REAR NO. 2 AIR DUCT





(a) Engage the 2 claws to install the rear No. 2 air duct.
8. INSTALL FLOOR CARPET BRACKET RH
9. INSTALL FLOOR CARPET BRACKET LH
10. INSTALL NO. 1 CONSOLE BOX DUCT (for Automatic Air Conditioning System)





(a) Install the No. 1 console box duct with the clip.
11. INSTALL NO. 3 INSTRUMENT PANEL STAY (Installation)

12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMC Made) (Installation)

13. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMMK Made) (Installation)

14. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH (Installation)

15. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) (Installation)

16. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY (Installation)

17. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY (Installation)

18. INSTALL FRONT PILLAR GARNISH LH (Installation)

19. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) (Installation)

20. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY (Installation)

21. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY (Installation)

22. INSTALL FRONT PILLAR GARNISH RH (Installation)

23. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMC Made) (Installation)

24. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMMK Made) (Installation)

25. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMC Made) (Installation)

26. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMMK Made) (Installation)

27. INSTALL CONSOLE BOX ASSEMBLY (for TMC Made) (Installation)

28. INSTALL CONSOLE BOX ASSEMBLY (for TMMK Made) (Installation)

29. INSTALL CONSOLE BOX CARPET (Installation)

30. INSTALL CONSOLE BOX POCKET (Installation)

31. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) (Installation)

32. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) (Installation)

33. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY (Installation)

34. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMC Made) (Installation)

35. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMMK Made) (Installation)

36. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Automatic Transaxle) (Installation)

37. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Manual Transaxle) (Installation)

38. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Automatic Transaxle) (Installation)

39. INSTALL UPPER CONSOLE PANEL (for Manual Transaxle) (Installation)

40. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH (Installation)

41. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH (Installation)

42. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) (Installation)

43. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (Installation)

44. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMC Made) (Installation)

45. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMMK Made) (Installation)

46. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY (Installation)

47. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH (Installation)

48. INSTALL FRONT DOOR SCUFF PLATE RH (Installation)

49. INSTALL COMBINATION METER ASSEMBLY (for TMC Made) (Installation)

50. INSTALL COMBINATION METER ASSEMBLY (for TMMK Made) (Installation)

51. INSTALL INSTRUMENT CLUSTER FINISH NO.1 PANEL (Installation)

52. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) (Installation)

53. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) (Installation)

54. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY (Installation)

55. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (Installation)

56. ADJUST SPIRAL CABLE SUB-ASSEMBLY (Installation)

57. INSTALL STEERING COLUMN COVER (for TMC Made) (Installation)

58. INSTALL STEERING COLUMN COVER (for TMMK Made) (Installation)

59. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) (Installation)

60. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) (Installation)

61. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (Installation)

62. INSTALL FRONT DOOR SCUFF PLATE LH (Installation)

63. INSTALL STEERING WHEEL ASSEMBLY (Installation)

64. INSTALL STEERING PAD (Installation)

65. INSTALL LOWER NO. 3 STEERING WHEEL COVER (Installation)

66. INSTALL LOWER NO. 2 STEERING WHEEL COVER (Installation)

67. INSTALL HEATER INLET WATER HOSE





(a) Install the water hose and attach the clip.
68. INSTALL HEATER OUTLET WATER HOSE
(a) Use the same procedures described for the heater inlet water hose.
69. INSTALL AIR CONDITIONER TUBE AND ACCESSORY
(a) Remove the attached vinyl tape from the tube.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioner tube and accessory.
(d) Install the air conditioner tube and accessory.
70. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction hose sub-assembly.





(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
71. INSTALL COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY (Installation)

72. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (Installation)

73. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (Installation)

74. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (Installation)

75. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (Installation)

76. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (Installation)

77. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (Installation)

78. CONNECT NEGATIVE BATTERY TERMINAL
79. INSPECT STEERING PAD (Installation)

80. INSPECT SRS WARNING LIGHT
(Diagnosis System)
81. ADD ENGINE COOLANT (for 2AZ-FE) (Testing and Inspection)

82. ADD ENGINE COOLANT (for 2GR-FE) (Testing and Inspection)

83. CHECK FOR ENGINE COOLANT LEAKS
84. CHARGE WITH REFRIGERANT (Service and Repair)

85. WARM UP ENGINE (Service and Repair)

86. CHECK FOR REFRIGERANT LEAKS (Service and Repair)
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